An aluminum
can manufacturer called Stage 8 after
an industrial accident that infuriated
the owner, but luckily, didn’t
get anyone killed. If you’ve
never been inside a large factory,
you can’t imagine the size
and speed of the machinery involved.
In this case, machinery churning
out more than 200 cans a minute was
being driven faster and faster to
meet production quotas. When you
increase the average operating RPMs
of any piece of machinery, you also
increase heat, friction and vibration.
In this case, a 3,000 pound, flywheel,
five feet in diameter, came off its
housing and smashed through the wall.
A little thing like a cement and
steel wall didn’t slow the
flywheel much: it continued its path
into the parking area. The owner
of the company also owned a beautiful
Corvette, the apple of his eye. But
the apple got a coring when the flywheel
sheared it right in half.
When
the tears stopped, the Corvette owner,
who had installed my locking header
bolts on his prized car, called me
up to see if we could create a locking
system for that gigantic wheel of
death. Of course we did, and now
it stays right where it belongs.